Flush-mounted Mailbox Systems

Horizontal Mailboxes (HA)
Vertical Mailboxes (VA)

Box Number	Dimensions Box (BHT) in mm	Slot (BH) in mm	Volume in Liters
HA 2611	260 x 110 x 380	230 x 35	10
HA 2622	260 x 220 x 380	230 x 35	21
HA 2633	260 x 330 x 380	230 x 35	32
HA 2644	260 x 440 x 380	230 x 35	43
HA 3011	300 x 110 x 380	265 x 35	12
HA 3017	300 x 165 x 380	265 x 35	18
HA 3022	300 x 220 x 380	265 x 35	25
HA 3033	300 x 330 x 380	265 x 35	37
HA 3044	300 x 440 x 380	265 x 35	50
HA 3711	370 x 110 x 270	325 x 35	10
HA 3711T	370 x 110 x 380	325 x 35	15
HA 3717	370 x 165 x 270	325 x 35	16
HA 3722	370 x 220 x 270	325 x 35	21
HA 3722T	370 x 220 x 380	325 x 35	30
HA 3733	370 x 330 x 270	325 x 35	32
HA 3733T	370 x 330 x 380	325 x 35	46
HA 3744	370 x 440 x 270	325 x 35	43
HA 3744T	370 x 440 x 380	325 x 35	61

HA: Horizontal Mailbox with insertion and removal from the front

Horizontal Box: Function box (FT) with blind door (BT)

Box Number	Dimensions box (BHT) in mm	Slot (BH) in mm	Volume in liters
VA 2633	260 x 330 x 100	230 x 35	8
VA 2633T	260 x 330 x 160	230 x 35	13
VA 2644	260 x 440 x 100	230 x 35	11
VA 2644T	260 x 440 x 160	230 x 35	18
VA 3033	300 x 330 x 100	265 x 35	9
VA 3033T	300 x 330 x 160	265 x 35	15
VA 3044	300 x 440 x 100	265 x 35	13
VA 3044T	300 x 440 x 160	265 x 35	21
VA 3733	370 x 330 x 100	325 x 35	12
VA 3733T	370 x 330 x 160	325 x 35	19
VA 3744	370 x 440 x 100	325 x 35	16
VA 3744T	370 x 440 x 160	325 x 35	26

VA: Insertion and removal from the front

Vertical box: Function box (FT) with blind door (BT)

Description

- made of Plexiglass
- for Labeling, e.g. with House Number
- Flush, Illuminated
- with a milky Background
- Screwed from Behind

Sizes

- 60 x 60 mm
- 90 x 90 mm

We Install all types of Modules in Functional boxes According to your wishes and Specifications. Whether cameras, finger printers, transponders, key switches, digital displays or screens - our designers integrate your module perfectly into your system. The delivery is then carried out with a suitable punching and fastening system for the installation of the module on site or, if desired, already assembled with the modules you have previously sent.

TIP: Sending the module to be integrated beforehand simplifies the work process and enables a precise cut-out. Please Discuss the Exact Procedures directly with our Customer Service.

Name tag MAXAV1 (flush)

- made of Impact-resistant Plastic
- Illuminated
- Vandalism Sure
- Outside Dimensions (Visible writing Field): 50 x 15 mm (BH)
- Suitable for Stainless Steel Buttons

Namensschild MAXAV3A

- Stainless Steel frame with Inserted Safety name badge made of impact-Resistant Plastic
- Illuminated
- Vandalism Sure
- External dimensions: 100 x 22 mm (BH); Lettering field: 55 x 15 mm (BH)
- Suitable for Stainless Steel Buttons

Namensschild MAXAV3B

- Engravable
- Stainless Steel Nameplate
- Outside Dimensions (Visible Writing field): 100 x 22 mm (BH)
- Suitable for Stainless Steel Buttons

Name tag MAXAV4 (Flush)

- Brushed in Stainless Steel; or in Aluminum or anodized
- Engravable
- Exchangeable on the back
- External/Installation Dimensions: 80 x 35 mm (BH)
- Lettering Field 60 x 15 mm (BH)
- Suitable for Stainless Steel Buttons

Plastic Name Tag

- Transparent polycarbonate housing
- Exchangeable from the Front
- Vandalism Sure
- Outside Dimensions: 74.5 x 22 mm (BH)
- Installation dimensions: 71.3 x 19.3 mm (BH)
- Lettering Field: 55 x 13 mm (BH)
- Suitable for this: Engraved, Translucent Sign insert, as well as sign Insert "Advertising"

Name tag to Stick on

- gravierfähig
- to Stick
- Outside Dimensions (visible writing field): 70 x 20 mm (BH)
- 0.8 mm thick (Stainless Steel)
- 0.5 mm thick (Aluminum)
- Suitable for Stainless Steel Buttons

Screw-on Name Tag

- Can be Engraved
- For Screwing on
- External Dimensions (visible writing field): 70 x 20 mm (BH)
- 2 mm thick (Stainless Steel)
- Suitable for Stainless Steel Buttons

Stainless Steel Button

- External Dimensions: 22 mm
- Breakthrough Measure: 16 mm
- Light Sensor LED illuminated with light Pictogram
- LED button: with Lighting ring in white, Red or Blue, Opening Size: 19 mm
- Flush Button: Square, illuminated in white, External Dimensions: 17 x 17 mm, Anschluss nur an 12 V DC

Brass Button

- External Dimensions: 22 mm
- Breakthrough Measure: 16 mm
- Collar made of Brass, gold-plated
- Brass, Gold-plated/red plastic button with Light Pictogram

Aluminum Button

- External Dimensions: 74 x 22 mm (BH)
- Title Block: 42 x 12 mm (BH)
- Anti-vandalism button with translucent insert (light button: engraved with red light symbol), can be Illuminated
- Aluminum bell button with short stroke (anti-lock)
- The label insert can be changed from the front using a special key
- Colors: silver, bronze, gold, white, black

Plastic Button

- External Dimensions: 65 x 22 mm (BH)
- Lettering Field: 55 x 13 mm (BH)
- Push button made of plastic with name tag, can be illuminated
- Light sensor with insert with light symbol and red transparent cover
- Colors: white, brown, transparent, anthracite

Speech screen GC-120A

- Including adapter for attaching commercial Intercoms
- External Dimensions: 95 x 55 mm (BH)

Intercom Mesh GC-110 (EBK)

- Including adapter for attaching commercial intercoms
- Rectangular shape with round speech sieve perforations
- Also possible rotated horizontally
- External Dimensions: 45 x 90 mm (BH)

Intercom mesh EBOX

- Exclusively from the EBOX Range
- Rectangular Shape with square perforated Perforated Screens
- Including adapter for attaching Commercial Intercoms
- Also possible rotated vertically
- External Dimensions: 93 x 71 mm (BH)

COMELIT Audio Speech Screen

- Including audio intercom set from COMELIT
- with stainless steel backing plate
- with suitable cutouts for handicap function
- External Dimensions: 77,5 x 53 mm (BH)

COMELIT Video Speaking Screen

- Including Video Intercom set from COMELIT
- With stainless steel backing plate
- With Suitable cutouts for handicap Function
- External Dimensions: 77,5 x 53 mm (BH)

For the backlighting of name tags, displays and engraving in function and labeling boxes, we use LED festoons or LED strips as standard. Alternatively, we also offer conventional backlighting.

TE 110

Furnishing

Square Plaster Cover Frame made of Metal Profiles, Welded and Riveted to a Box Block

Materials

Powder-coated or Anodized Aluminum angle profile 20 x 30 mm (20 mm visible) or Brushed Stainless Steel angle Profile 30 x 30 mm

Remarks

Divided from 2,500 mm Side Length

TE 120

Furnishing

Plaster Cover frame Made of Aluminum Profile with Rounded edges and Corners made of zamak, Profile Size 29
mm, Riveted with box Block

Materials
Powder-coated or Anodized (corners always painted) Aluminum Profile, Profile size 29 mm, Corners made of
Zamak

Remarks

Optional Rain bar Possible
Divided from 2,500 mm Side Length

TE 150

With the TE150 Shadow gap frame, Flush-mounted Letterbox Systems can be Flush-mounted and
Mount Particularly Space-Saving.

Furnishing

Plaster Cover fFrame made of Aluminum Profile, Riveted to a Box Block

Materials and Dimensions

Powder-coated Aluminum Profile
Shadow Joint Height: 8 mm
Shadow Joints Depth: 12 mm
Material Thickness: 2 mm

Remarks
Divided from 2,500 mm Side Length

TE 190

Furnishing

Large Plaster Cover frame Made of Aluminum Profile with Rounded edges and Corners made of Zamak,
Profile Size 57 mm, riveted to Box Block

Materials

Powder-coated or Anodized (corners always painted) Aluminum Profile, Profile size 57 mm, Corners made of
Zamak

Remarks

Optional rain Bar Possible
Divided from 2,500 mm Side Length

In the Case of Partial wall Installation, the System is only Embedded in the wall to a certain specified depth. Part of the System is Protruding, so that at first Glance the System could also look like a Surface-mounted System.

We offer you powder coating free of charge in 21 standard RAL colors. Alternatively, We can paint all colors from the RAL Classic range for an Additional Charge.

Smooth, Silky Gloss

Smooth, Matt

Fine Structure, matt

RAL 7016 Anthracite Grey

RAL 9006 Weißaluminium

RAL 9007 Grey Aluminium

RAL 9007 Gray Aluminum

RAL 9016 Traffic White

DB703 Iron Glimmer

RAL 7035 Light Gray

RAL 8028 Terra Brown

RAL 8017 Chocolate Brown

RAL 6005 Moss Green

RAL 9005 Deep Black

RAL 9010 Pure White

With powder coating, the parts are manually painted after the pretreatment at KNOBLOCH. Here, electrostatically charged polyester powder is applied to the raw parts in a thickness of 70–100 micrometers using a hand spray gun and then baked at 160–200 ° Celsius. A continuous, weatherproof, thermostable surface is created.

No use of harmful solvents, the possibility of recovery and recycling of the powder, efficiencies up to over 99% and short color change times in connection with high-precision control Technology make this Surface treatment the most Economical and Environmentally friendly of the entire Surface Technology.

At KNOBLOCH, Polyester powder coatings are used in the quality of silk gloss with a gloss level of 75 ° +/- 10 °. Colors from the RAL range are used as standard. Colors of other standards such as British Standard (BS) or Natural Color System (NCS) or effect Xolors such as Textured paints, pearl effect Colors and the like. Can also be Painted easily, usually for an Additional Xharge.

In order to Achieve Absolute Color Uniformity with the Components available on site, the color available on Site must be Used, Since there may be Deviations even with different batches from the same supplier. Here the Customer usually the Color powder or provides KNOBLOCH with a Color Sample for on-site Comparison.

C0 / EV1 Silver/Natural (Standard Color)

C31 Stainless Steel Colored

C32 Light Bronze

C33 Middle Bronze

C34 Dark Bronze

C35 Black

EV2 Nickel Silver

EV3 Brass-Colored

Anodized Surfaces offer Protection against Mechanical influences and are Weather and Corrosion Resistant. The Metallic luster of the material is retained because the oxide layer is transparent. In Particular, Mailbox Systems, and here in Particular door side Systems, are often used with anodized Surfaces in order to make them Visually Suitable for anodized facades and Anodized Entrance Systems.

The EURAS Standard is used to define the Same Color of parts on site. For absolute Color Consistency, the Customer must Provide a sample. In Principle, all Desired colors can be achieved.

PVD COATING

The PVD Coating is a Special Process when a brass-colored Surface is desired in the area of the Mailboxes and Bell Panels. Polished Stainless Steel Parts are Steamed in a vacuum chamber. Since Original brass parts weather quickly and are very Sensitive to vandalism with a paint Protection Layer, a PVD Coating is an alternative, as it Creates a very hard, Resistant Surface.

Otherwise, this Process can be used to create many Color shades from gold to Brass, Bronze, Copper, Silver, Gray, Anthracite to black or matt black. The Process is very Complex and therefore also very cost-intensive. However, it is Convincing in terms of Quality and is therefore offered by KNOBLOCH when Inquiring about brass-colored articles.

1 Housing

Standard:0.63 mm Galvanized Sheet Steel, Powder Coated
Option: Stainless Steel, Brushed, 1.4301 (V2A) or 1.4404 (V4A)

2 Flap

Standard: 2 mm Extruded Aluminum Profile, Powder-Coated

Option: 1 mm Stainless Steel, Brushed or 2 mm Extruded Aluminum Profile, Anodized

Possible Slot Sizes: 230 x 35 mm; 265 x 35 mm; 325 x 35 mm

Special Flaps, Optional:

- Large Flaps: 63 mm High, Allows Insertion of thick mail, Reduced
- Intervention Protection, Possible in Mailboxes from a Height of 220 mm (HP only) or 330 mm
- Inward Opening Flaps
- No Flaps

Flap Lock, Optional:

- Not Visible from the Outside
- Mounted behind the Flap using a Self-adhesive Carrier Plate
- Resists Forces up to 62 N / cm²
- Retrofitting Possible

3 Door

Standard: 1.2 mm Galvanized Sheet Steel, Powder-Coated
Option: - 1.2 mm Stainless Steel, Brushed, 1.4301 (V2A) or 1.4404 (V4A) - 1.2 mm Aluminum, Powder-Coated or Anodized
Hinges: Stainless Steel with Pressed Brass pin, Rustproof

In Addition to Stainless Steels, Aluminum and Galvanized Steel Sheet with a small Zinc Flower are Processed. Aluminum and Sheet Steel are always Powder-coated or Anodized for aluminum. Pre-treatment is always Preceded by Powder Coating. In Addition to the existing Corrosion Protection (galvanizing or aluminum), iron phosphating (sheet steel) or chrome-free passivation (aluminum) takes place here. This makes these materials even more oxidative. The pre-treatment also serves to degrease and apply a primer to the materials to be coated. Then the powder coating (plastic coating) takes place. In addition to the coloring, this process also serves to protect against corrosion.KNOBLOCH generally uses brushed stainless steel V2A for stainless steel products, as this provides adequate protection against corrosion. The Processing of V4A Stainless Steel is recommended if the Mailbox System is installed near the Chemical Industry or in coastal areas that come into direct Contact with Salt water or is Constantly Exposed to very Aalty Air.

Basically all Existing fonts are to be used. Our Standard fonts are Arial, Avantgarde, Tahoma and Verdana. Please ask for other fonts, your Personal account manager will be happy to advise you. Logos and symbols are to be made Available to us as Digital vector Graphics.

Arial

Avant garde

Tahoma

Verdana

Technical Design
- Laser Engraving, Engraving size max. 600 x 300 mm
- Milling engraving (removal of material with a depth of 0.25 mm), engraving size max. 600 x 400 mm
- Designed Milling Engraving (material removal is filled up with a nitro color mixture), Engraving size max. 600 x 400 mm

Laying Colors
- Nitro-based Colors as Standard

Font Engraving
- All Standard fonts (free Windows fonts) possible
- Special fonts Only as Customer Service or for a Corresponding Surcharge when Purchased from us

Particularities
- Other Layout Colors Possible on Customer Request

Technical Design
- Use of Color Foils

Font Height
- ab 10 mm

Particularities
- Shrinkage free
- Flexible and Cuddly over Beads and Rivets
- Steam Jet Cleaning Resistant
- Resistant to UV light and Weather (at least 5–7 years depending on the pigment)
- Resistant to Temperature Fluctuations (–40 ° C to + 50 ° C)
- Not for use on Textured Paints

Technical Design
- Through Engraving or through Lasering in Aluminum or Stainless Steel
- Backed with UV-resistant, white or Blue Colored Plastic Films
- Illuminated if Necessary

Font Height
- ab 20 mm

Particularities
- Other Colors of the Deposited Plastic films Possible on Customer Request

Illumination of Labeling Boxes

Labeling Boxes with through-engraving can be Illuminated on Request. Full engravings are Covered from Behind with Translucent Plexiglass.

Standard Lighting
- LED-Attics
- LED-Afford

GENERAL INFORMATION

MONTAGE

Flush-mounted Mailbox Systems

Mailboxes

Function Box

Description

Sizes

Name tag MAXAV1 (flush)

Namensschild MAXAV3A

Namensschild MAXAV3B

Name tag MAXAV4 (Flush)

Plastic Name Tag

Name tag to Stick on

Screw-on Name Tag

Stainless Steel Button

Brass Button

Aluminum Button

Plastic Button

Speech screen GC-120A

Intercom Mesh GC-110 (EBK)

Intercom mesh EBOX

COMELIT Audio Speech Screen

COMELIT Video Speaking Screen

Plaster Cover

TE 110

Furnishing

Materials

Remarks

TE 120

Furnishing

Materials

Remarks

TE 150

Furnishing

Materials and Dimensions

Remarks

TE 190

Furnishing

Materials

Remarks

Part Installation

Colors / Materials

Smooth, Silky Gloss

Smooth, Matt

Fine Structure, matt

PVD COATING

1 Housing

2 Flap

Special Flaps, Optional:

Flap Lock, Optional:

3 Door

Captions

Arial

Avant garde

Tahoma

Verdana

Technical Design

Laying Colors

Font Engraving

Particularities

Technical Design

Font Height

Particularities

Technical Design

Font Height

Particularities

Illumination of Labeling Boxes

Standard Lighting

Mounting Aids